Forklift Operator Training Online


  • 1hr

This Forklift Operator Training Online course will introduce employees to the forklift machine, explain its capabilities and limitations, and show them how to operate and maintain it properly. Counterbalance lift trucks are the forklifts that do the majority of material handling work in industrial facilities today. They get these tasks done quickly and efficiently, but they can also be very dangerous, killing more than 100 workers and injuring thousands more every year in the United States.

Forklift Operator Training Online

This forklift operator training online course is designed to assist the forklift operator in meeting the OSHA forklift training requirements (OSHA 1910.178) while keeping both the operator and pedestrians safe when operating a forklift.

With this Forklift Operator Training Online course, you will learn:

  • Forklift Equipment Basics
  • Forklift Equipment Inspection
  • Safe Operating Procedures
  • Proper Maintenance
  • Forklift Controls
  • Center of Gravity and Stability Triangle Concepts
  • Pre-use Inspections
  • Parking, Charging, and Re-fueling

Forklift Safety Tips

1. Get Forklift Operator Certification

Since many accidents are due to poor training, it is recommended that only those who have been trained and licensed in accordance with OSHA standards be responsible for operating a forklift. Employers should evaluate their employees’ performance at least once every three years and supplement training with lectures, videos, software training, and demonstrations.

2. Wear Proper Clothing

Forklift operators should be dressed with the appropriate safety equipment, including safety shoes, hard hats, and a high-visibility jacket. Make sure to tuck away loose clothing to prevent it from getting caught on the forklift.

3. Know the Forklift Class

OSHA recognizes many different forklift types and classifications. Since each type has its own structure, weight limit, traveling speed, turning radius, and usage, it’s important to know your equipment in order to follow the best safety practices.

4. Inspect the Equipment Daily

Forklifts should be thoroughly inspected before every use. Daily checks with the shift supervisor are recommended to identify and log any problems or defects. Any equipment that requires repair should never be operated.

5. Maintain Good Visibility

Keep forks low to the ground to provide clear forward visibility. If the load restricts your visibility, operate the equipment in reverse. Always ensure you have a good view of the rack when positioning the load.

6. Implement a Floor Marking System

A floor marking system can help increase worker safety. Use yellow to mark physical hazards, such as areas prone to falling or stumbling, and red to delineate fire hazards, fire equipment, and emergency switches. Place way finders and signs throughout the site to keep pedestrians away from forklift paths, lead forklifts along safe routes, and improve the overall traffic flow.

7. Maintain Equipment Capacity

Be aware of the capacity of your forklift and any attachments used. Avoid hauling weight that exceeds the counterweight of the forklift. Overloading a forklift can cause the rear wheels to rise off the ground and the whole machine to fall over, causing injury to personnel and damage to the equipment and materials.

8. Never Carry Extra People

Do not allow other workers to ride on the equipment with you unless a second seat is fitted into the forklift. Do not use the forklift to lift people, as forklifts are designed to carry loads. If you need to lift a person, use only a secure work platform and cage.

9. Pay Attention to the Forklift’s Stability

Each forklift has a center of gravity – the point where the weight has equal concentration – that it shares with the load it carries. Forklifts are built on a three-point suspension system called the “stability triangle” that operators must stay within to prevent it from tipping over. The heavier the load, the further out the center of gravity is from the load center, decreasing your forklift’s lifting capacity.

10. Ensure Loads are Stable and Secure

When placing loads on the loading dock, be sure to check them for balance. Travel with the load tilted backward and keep forks as low as possible to increase the stability of the equipment, especially when navigating on ramps. Use ropes or bindings to secure stacks and heavy loads if necessary, and make sure any pallets or skids used are the appropriate weight for the load.

11. Move at the Appropriate Speed

Drive your forklift within the designated speed limits. It is important to not stop, turn, change directions suddenly, or move fast when making sharp turns, as these actions can cause the forklift to tip over. If your forklift starts to dip, do not try to jump clear of the machine. Experts recommend staying in the vehicle, gripping the wheel, and bracing your feet.

12. Maintain a Safe Operating Distance

Always be mindful of the surrounding equipment on the worksite. Do not operate a forklift in close proximity to other machinery unless absolutely necessary, and keep a safe distance to allow you room to stop safely and avoid other machines that are moving in an unpredictable manner.

13. Avoid Hazardous Areas of the Equipment

Avoid standing or walking under a load, lifting mechanism, or forklift attachment, as loads can fall off on anyone positioned below it. Keep hands and feet clear away from the forklift mast, as a moving mast can cause serious injury.

14. Refuel and Recharge the Forklift

It’s important to keep equipment fully charged and fueled. Be sure to recharge and refuel in specially designated locations, which are usually well-ventilated and flame-free areas. Be diligent in switching off the equipment every time it’s being refueled.

15. Park the Forklift at the End of the Shift

At the end of the shift, be sure to always park the equipment in the designated and authorized areas. The construction company should make sure the parking areas do not block pathways or obstruct any exits or entrances. Fully lower the forks until they fit the floor, apply the parking brake, turn off the engine, and remove the key from the ignition.

Forklift Operator Safety Training
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